Voltaiq AI Rapid Response

Your most critical problem? Let's solve it, fast.

Burning too much cash as you ramp production?

Important ship date at risk?

Seeing too many warranty returns?

Voltaiq will work alongside your team for a limited term, using your data, our battery AI platform and team of industry experts to isolate the issue and deliver practical solutions, quickly.

 

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Leaning in where it hurts the most

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Stalled production ramp

Your ramp-up has stalled, or can't get started, while cash continues to burn. We rapidly integrate your production data — from incoming materials through finishing and QC — to find where quality issues arise so you can dial in processes and scale up.

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Warranty costs piling up

Returns are increasing and no one can say why. We trace failures back across batteries and builds, cohort the affected populations, and isolate the upstream cause — so you can contain the issue now and stop it from recurring.

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Product launch at risk

Qualification is behind and the data isn't giving you a clear signal. We quickly help you understand potential exposure, evaluate risks, and mitigate where needed — so you hit the milestone on schedule and launch with confidence.

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How we engage.

Our proven process, leveraging Voltaiq's battery-specific data ontology, AI-powered data integration and analytics, and decades of full-lifecycle battery expertise, is shown to deliver rapid improvement:

  • Evaluate: Gemba walks, assess people, processes, and product, identify paths to improvement
  • Integrate: Configure the key data analyses and views your team needs to solve the issue
  • Correlate: Find the problems and confirm root cause using Voltaiq expertise and your data
  • Educate & iterate: Refine the process, propagate knowledge & skills across your team, repeat the cycle
 

Case study:
Three-month production shutdown.

One Voltaiq engineer, two hours, three breakthroughs

Voltaiq worked with a cell manufacturer who had to stop production due to customer returns. Before bringing in Voltaiq their investigation spanned multiple months without a clear path forward.

We rapidly onboarded their production data into Voltaiq's battery ontology, and uncovered three critical findings in the space of an afternoon.

  • Anomalous production windows — temporal anomalies pinpointing exactly when quality drifted.
  • High internal-resistance cohorts — clusters of cells the existing QA had missed.
  • Poor control of electrode paste — an upstream process variable driving the failures.

These findings were critical to enabling a restart of production and ensuring against future warranty returns, an estimated $10M impact.

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Have a problem that can't wait?

Neither can we. Tell us what's on fire and we'll tell you how we can help.